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  • CO2 in MIG Welding: Why It's Not Typically Used (and What Is)
    CO2 gas is not typically used for MIG welding. It's actually a common misconception.

    Here's why:

    * CO2 is used for MAG welding (Metal Active Gas). MAG is a specific type of MIG welding using a shielding gas that is a mixture of argon and carbon dioxide**.

    * MIG (Metal Inert Gas) uses inert gases like argon or helium for shielding. These gases are chemically inert and do not react with the molten weld pool.

    * CO2 is not inert. It actually reacts with the molten metal, creating a slag layer. While this slag can be beneficial in certain applications, it can also create problems like porosity and brittle welds.

    Here's a breakdown of why CO2 is used in MAG welding:

    * Cost-effectiveness: CO2 is significantly cheaper than argon.

    * Increased penetration: CO2 reacts with the molten metal, promoting greater penetration and allowing for thicker materials.

    * Stable arc: CO2 provides a stable arc even at lower currents.

    However, CO2 also has disadvantages:

    * Lower quality welds: The slag layer can lead to imperfections like porosity and brittleness.

    * Spatter: CO2 produces more spatter compared to inert gas shielding.

    * Limited application: CO2 welding is not suitable for all materials and applications.

    In summary: While CO2 is commonly used in MAG welding, it's not used for MIG welding. The use of CO2 in welding introduces a different set of characteristics compared to inert gases, leading to both benefits and drawbacks.

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