1. The wood:
* The wood for the pencil is usually cedar, as it is soft, straight-grained, and strong.
* The cedar logs are cut into thin planks.
* The planks are milled to the desired thickness, usually around 6mm.
2. The graphite:
* The graphite used for the core of the pencil comes from graphite mines.
* It is mined in several countries, including China, Brazil, and Madagascar.
* The graphite is purified to remove impurities.
* It is then ground into a fine powder.
3. The clay:
* Clay is added to the graphite powder to bind it together.
* Different proportions of clay affect the hardness or softness of the pencil.
* Water is also added to the graphite and clay mixture to form a paste.
4. Extrusion:
* The mixture is fed into an extruder, a machine that forces it through a small opening.
* As the mixture passes through the opening, it forms long, thin strands called "leads."
* These leads are then cut into shorter lengths.
5. Kiln firing:
* The lead cores are placed in a kiln and heated to a temperature of around 1200°C (2200°F).
* This process hardens the cores and removes any remaining moisture.
6. Sorting:
* The cores are sorted according to their hardness.
* Pencil hardness is graded on a scale from 9H (hardest) to 6B (softest).
7. Encasing the lead:
* Each core is placed into a grooved wooden slat.
* Two or more slats are glued together to encase the lead.
* The finished pencils are then cut to size and sanded smooth.
8. Finishing:
* The pencils are coated with a varnish or lacquer to protect the wood and add shine.
* They may be stamped with the manufacturer's logo and other details.
9. Packaging:
* The finished pencils are packaged into boxes or other containers for sale.